If you use a boiler in any part of your industrial plant, you understand how critical they are for operations. Boilers are used in a number of different capacities in a factory, both to keep the place warm and to supply the hot water which powers your equipment. It's vital that you keep a close eye on the boiler so you'll have a general idea of when the piece of equipment is malfunctioning. Failure to do so could mean that your entire plant is down for a day or more while you vigorously work to get the boiler back online.
Read through the signs listed below so you can gain a better understanding of what to expect when your boiler is about to break down.
Kettling Becomes an Issue
One of the most common indications that there is something wrong with your boiler can be detected by using your ears. When the boiler starts to make loud noises that sound similar to what you would hear when a teapot is all heated up and ready to go, the kettling process has started.
Your boiler has all of a sudden become extremely noisy because there is a tremendous build-up of sludge that has settled on the bottom of the unit. There's no set time limit for when this will occur because if you run your plant in a city that has mineral-rich water, it can sometimes happen very quickly.
You should have your boiler cleaned by a professional on a regular basis so you can tackle this issue before it takes your boiler down.
You Are Experiencing Thermostat Problems
If you set the thermostat on the boiler to a certain climate and it never seems to reach it, you need to have the boiler inspected. A boiler that is in good condition can easily reach the temperatures that you set it for, even if it's extremely high. As long as there is a clear supply of water that is being piped into the machinery, the boiler can reach those high temperatures. When this doesn't happen and you find that your facility remains rather chilly, make a move.
Catching boiler emergency problems before they have a chance to get out of hand can save you a lot of time and money. The moment you notice any one of these signs, get in touch with a boiler professional so you can have the issue resolved.